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From Constraint to Capacity: How a Multinational 3PL Deployed a 1,500-Tote AirCube™ System in 5 Weeks

Case Study | AirCube™

The Challenge:
A multinational 3PL operating out of ATL required a high-density storage and picking solution for B2B health and wellness products. Facing stringent SLA requirements and the high cost of manual picking labor, the client needed a system that could maximize vertical space without requiring disruptive facility modifications, while hitting a tight go-live window.

The 3PL-TOTAL Integration:
Rather than proposing a one-size-fits-all hardware rollout, 3PL-TOTAL assessed the workflow and designed a 1,500-tote AirCube™ implementation tailored to the specific SKU mix and facility constraints.

Verified Outcomes:

  • Commissioning Leadtime: System brought from floor-to-flow in exactly 5 weeks, minimizing operational disruption.
  • Workflow Capability: 100% Goods-to-Person delivery implemented, removing zero-productive actions (walking, searching) from the picking cycle.
  • Space Economics: Successfully leveraged the 6.5m clearance with a raised setup design, drastically improving storage density over traditional racking.

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